Multi-depth Drive-In pallet storage with shuttle

Flexy - the pallet shuttle – provides the idealautomated solution to manage a multi-depth storage system, in manufacturing facilities characterized by a high number of transactions and a high number of inventory items.
Powered by lithium batteries with a long autonomy, the shuttle runs along rails inside a storage channel, guided into drive-in racks via remote control or via WMS management systems. Pallets are moved in and out of storage without the aid of forklifts, increasing the storage capacity and reducing operating time, the risk of accidents and the costs resulting from damaged racks.
Moreover, by replacing forklifts, this high-density storage system enables SKUs to be grouped by channels rather than by entire lanes.
Thanks to its versatility, Flexy can be used in a wide range of application, even in cold storage environments, with temperatures as low as -30°C with the Flexy Frozen version.

Storing pallets with Pallet Shuttle
The handling of the pallets outside of the rack is conducted using a forklift.
The forklift places the Flexy Shuttle on the rails of the row where the pallets need to be stored.
The load is then picked up by the shuttle, that carries it within the rack, without any further human intervention. At the operator`s order, Flexy deposits the load in the first free location in the channel, while compacting the pallets as much as possible. Once the operation is completed, the shuttle automatically returns to the front face to receive the next load.
Meanwhile, operators can work collecting the next pallet for loading, without wasting any time.
All of this resulting in an optimized warehouse, with increased efficiency, high performance and greatest safety of the goods and operators.

The Flexy Pallet Shuttle System can work either as FIFO (First-In, First-Out) or LIFO (Last-In, First-Out).

Flexy is the ideal high-density storage system for warehouses storing bulk goods and is suitable for a wide range of temperatures:

  • Cold Storage
  • Food & Beverage Production and Distribution
  • Fast moving consumer goods
  • All Drive-In / Drive-Through Racking users

How many Flexy shuttles are required depends on:

  • No. of pallets moved per hour
  • Length of the channels & number of rows
  • Time required to load and unload
  • Number of forklifts operating simultaneously

Advantages and features

  • Significant optimization of space and increased storage capacity
  • Decreased operating costs – reducing the risk of accidents and the costs resulting from damage of the rack of stored goods
  • Maximizing Operator Efficiency and minimizing risk of injuries
  • Improved inventory control and low risk of picking errors
  • Low-cost maintenance


  • Lithium batteries that provide battery life of up to 8 hours working at full capacity.
  • Flexibility & Scalability: Adaptable to different sized pallets. Additional shuttles can be added over time to increase productivity
  • Integration with the local ERP thanks to the WMS management system
  • Diversification by allowing items to be grouped by channel

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